2004 Hyundai Santa Fe

The Verdict

Worst problem area

Suspension, Wheels & Tires

Suspension, Wheels & Tires leads by volume: 75 of 303 complaints (25%) mention it. Complaints mentioning Airbags & Restraints include more reported injuries (21) than those mentioning any other identified area.

Complaints filed fell from 308 in 2003 to 303 in 2004.

Data last changed . Sources: NHTSA complaints and recalls, EPA fuel economy data. Methodology

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Cost, Fuel Economy & Complaint History

Fuel cost, fuel economy, and complaint history by model-yearScroll sideways to see all 5 years. Fuel figures show the range across trims for years with more than one EPA-rated configuration.Also cataloged for 2004: 2 configuration(s) of a different vehicle class, excluded from the comparison bar only (but included in the figures above).
Category20022003200420052006vs. 2004 Sport Utility Vehicle - 2WD
Annual fuel cost ($)3,100–3,4503,100–3,6503,100–3,6503,100–3,6503,100–3,650
Combined MPG18–2017–2017–2017–2017–20
City / Highway MPG16–18 / 21–2515–18 / 19–2515–18 / 19–2515–18 / 21–2515–18 / 21–25
CO₂ tailpipe (g/mi)444–494444–523444–523444–523444–523
Complaints filed165308303216106Not compared
Recalls issued44331Not compared
Crash-involved complaints926321811Not compared
Fire-involved complaints25703Not compared
Injuries reported62035148Not compared
Deaths reported00020Not compared
Configurations compared34444

Not compared: this database has no vehicle sales or registration figures, so a raw count mostly reflects how many were sold, not how safe the vehicle is.

Common questions

How many recalls does the 2004 Hyundai Santa Fe have?

3 NHTSA recall campaigns as of Sep 16, 2026. Check your VIN with NHTSA to see whether one applies to your car.

What is the most common complaint about the 2004 Hyundai Santa Fe?

Suspension, Wheels & Tires: 75 of 303 NHTSA complaints (25%) mention it.

What gas mileage does the 2004 Hyundai Santa Fe get?

EPA rates it 17–20 MPG combined.

How much does it cost to fuel a 2004 Hyundai Santa Fe?

EPA estimates $3,100–$3,650 a year in fuel costs, using EPA's assumptions.

EPA-Rated Configurations (6)

Every EPA-rated configuration on this page, one row each.A number tagged (low) or (high) is this page’s own cost-table figure of that name, above.
ConfigurationTransmissionCylindersDisplacementDrivetrainFuel TypeVehicle ClassCityHighwayCombinedAnnual Fuel CostCO₂
Configuration 1Automatic 4-spd42.4LFront-Wheel DriveRegularSport Utility Vehicle - 2WD18 mpg (high)25 mpg (high)20 mpg (high)$3,100 (low)444 g/mi (low)
Configuration 2Manual 5-spd42.4LFront-Wheel DriveRegularSport Utility Vehicle - 2WD18 mpg (high)25 mpg (high)20 mpg (high)$3,100 (low)444 g/mi (low)
Configuration 3Automatic 4-spd62.7LFront-Wheel DriveRegularSport Utility Vehicle - 2WD18 mpg (high)24 mpg20 mpg (high)$3,100 (low)444 g/mi (low)
Configuration 4Automatic 5-spd63.5LFront-Wheel DriveRegularSport Utility Vehicle - 2WD15 mpg (low)20 mpg17 mpg (low)$3,650 (high)523 g/mi (high)
Configuration 5Automatic 4-spd62.7L4-Wheel or All-Wheel DriveRegularSport Utility Vehicle - 4WD16 mpg22 mpg18 mpg$3,450494 g/mi
Configuration 6Automatic 5-spd63.5L4-Wheel or All-Wheel DriveRegularSport Utility Vehicle - 4WD15 mpg (low)19 mpg (low)17 mpg (low)$3,650 (high)523 g/mi (high)

Complaints by Category

Complaints by category, in the same fixed order on every page
CategoryComplaintsCrash-InvolvedFire-InvolvedInjuriesDeaths
Engine380510
Transmission & Drivetrain213020
Fuel System400100
Electrical181160
Brakes4513240
Steering111110
Suspension, Wheels & Tires750010
Airbags & Restraints50120210
Driver Assistance & Speed Control395010
Body, Seats & Latches1620100
Visibility & Lighting100010
Other90100

A complaint that names more than one category is counted in each, so the rows can add up to more than the total number of complaints.

Recalls (3)

  • SUSPENSION:FRONT:SPRINGS:COIL SPRINGS · Campaign 14V435000 · Jul 18, 2014

    Defect: Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

    Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

    Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

  • SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE · Campaign 04V131000 · Mar 22, 2004

    Defect: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

    Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

    Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

  • EQUIPMENT:OTHER:LABELS · Campaign 03V520000 · Dec 18, 2003

    Defect: CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

    Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

    Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.