2004 Ford Expedition
The Verdict
Worst problem area
Engine
Engine leads by volume: 55 of 296 complaints (19%) mention it. Complaints mentioning Airbags & Restraints include more deaths (1) than those mentioning any other identified area.
Complaints filed fell from 615 in 2003 to 296 in 2004.
Data last changed . Sources: NHTSA complaints and recalls, EPA fuel economy data. Methodology
Cost, Fuel Economy & Complaint History
| Category | 2002 | 2003 | 2004 | 2005 | 2006 | vs. 2004 Sport Utility Vehicle - 2WD |
|---|---|---|---|---|---|---|
| Annual fuel cost ($) | 3,900–4,800 | 4,450 | 4,150–4,800 | 4,450 | 4,450 | |
| Combined MPG | 13–16 | 14 | 13–15 | 14 | 14 | |
| City / Highway MPG | 11–14 / 15–19 | 12–13 / 16–18 | 12–14 / 16–18 | 13 / 17–18 | 12 / 16–17 | |
| CO₂ tailpipe (g/mi) | 555–684 | 635 | 592–684 | 635 | 635 | |
| Complaints filed | 340 | 615 | 296 | 315 | 299 | |
| Recalls issued | 4 | 6 | 4 | 5 | 6 | |
| Crash-involved complaints | 19 | 57 | 48 | 20 | 19 | |
| Fire-involved complaints | 69 | 36 | 15 | 6 | 6 | |
| Injuries reported | 27 | 70 | 58 | 20 | 24 | |
| Deaths reported | 2 | 3 | 1 | 0 | 3 | |
| Configurations compared | 2 | 2 | 2 | 1 | 1 |
Not compared: this database has no vehicle sales or registration figures, so a raw count mostly reflects how many were sold, not how safe the vehicle is.
Common questions
How many recalls does the 2004 Ford Expedition have?
4 NHTSA recall campaigns as of Sep 16, 2026. Check your VIN with NHTSA to see whether one applies to your car.
What is the most common complaint about the 2004 Ford Expedition?
Engine: 55 of 296 NHTSA complaints (19%) mention it.
What gas mileage does the 2004 Ford Expedition get?
EPA rates it 13–15 MPG combined.
How much does it cost to fuel a 2004 Ford Expedition?
EPA estimates $4,150–$4,800 a year in fuel costs, using EPA's assumptions.
Similar Vehicles
EPA-Rated Configurations (4)
| Configuration | Transmission | Cylinders | Displacement | Drivetrain | Fuel Type | Vehicle Class | City | Highway | Combined | Annual Fuel Cost | CO₂ |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Configuration 1 | Automatic 4-spd | 8 | 4.6L | Rear-Wheel Drive | Regular | Sport Utility Vehicle - 2WD | 14 mpg (high) | 18 mpg (high) | 15 mpg (high) | $4,150 (low) | 592 g/mi (low) |
| Configuration 2 | Automatic 4-spd | 8 | 5.4L | Rear-Wheel Drive | Regular | Sport Utility Vehicle - 2WD | 12 mpg (low) | 16 mpg (low) | 14 mpg | $4,450 | 635 g/mi |
| Configuration 3 | Automatic 4-spd | 8 | 4.6L | 4-Wheel or All-Wheel Drive | Regular | Sport Utility Vehicle - 4WD | 12 mpg (low) | 17 mpg | 14 mpg | $4,450 | 635 g/mi |
| Configuration 4 | Automatic 4-spd | 8 | 5.4L | 4-Wheel or All-Wheel Drive | Regular | Sport Utility Vehicle - 4WD | 12 mpg (low) | 16 mpg (low) | 13 mpg (low) | $4,800 (high) | 684 g/mi (high) |
Complaints by Category
| Category | Complaints | Crash-Involved | Fire-Involved | Injuries | Deaths |
|---|---|---|---|---|---|
| Engine | 55 | 0 | 7 | 1 | 0 |
| Transmission & Drivetrain | 27 | 1 | 0 | 0 | 0 |
| Fuel System | 23 | 0 | 0 | 0 | 0 |
| Electrical | 36 | 1 | 2 | 1 | 0 |
| Brakes | 43 | 9 | 2 | 2 | 0 |
| Steering | 13 | 2 | 0 | 0 | 0 |
| Suspension, Wheels & Tires | 39 | 2 | 1 | 9 | 0 |
| Airbags & Restraints | 48 | 29 | 1 | 44 | 1 |
| Driver Assistance & Speed Control | 21 | 5 | 3 | 0 | 0 |
| Body, Seats & Latches | 29 | 1 | 0 | 3 | 0 |
| Visibility & Lighting | 18 | 0 | 0 | 0 | 0 |
| Other | 16 | 1 | 0 | 1 | 0 |
A complaint that names more than one category is counted in each, so the rows can add up to more than the total number of complaints.
Recalls (4)
EXTERIOR LIGHTING · Campaign 09E012000 · Apr 7, 2009
Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
EXTERIOR LIGHTING · Campaign 06E064000 · Jul 17, 2006
Defect: CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Consequence: LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
Remedy: TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
EXTERIOR LIGHTING · Campaign 06E026000 · Mar 23, 2006
Defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
EXTERIOR LIGHTING:HEADLIGHTS · Campaign 06E023000 · Mar 14, 2006
Defect: CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy: ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.