2004 Chevrolet Cavalier
The Verdict
Worst problem area
Electrical
Electrical leads by volume: 185 of 330 complaints (56%) mention it. Complaints mentioning Airbags & Restraints include more reported injuries (12) than those mentioning any other identified area.
Complaints filed fell from 678 in 2003 to 330 in 2004.
Data last changed . Sources: NHTSA complaints and recalls, EPA fuel economy data. Methodology
Cost, Fuel Economy & Complaint History
| Category | 2002 | 2003 | 2004 | 2005 | vs. 2004 Compact Cars |
|---|---|---|---|---|---|
| Annual fuel cost ($) | 2,500–2,950 | 2,500–2,600 | 2,300–2,600 | 2,400–2,500 | |
| Combined MPG | 21–25 | 24–25 | 24–27 | 25–26 | |
| City / Highway MPG | 18–22 / 26–30 | 21–22 / 30 | 21–23 / 29–33 | 21–23 / 31–33 | |
| CO₂ tailpipe (g/mi) | 355–423 | 355–370 | 329–370 | 342–355 | |
| Complaints filed | 196 | 678 | 330 | 287 | |
| Recalls issued | 5 | 2 | 2 | 1 | |
| Crash-involved complaints | 24 | 31 | 17 | 7 | |
| Fire-involved complaints | 4 | 6 | 6 | 0 | |
| Injuries reported | 33 | 18 | 19 | 5 | |
| Deaths reported | 0 | 1 | 1 | 4 | |
| Configurations compared | 6 | 2 | 2 | 2 |
Not compared: this database has no vehicle sales or registration figures, so a raw count mostly reflects how many were sold, not how safe the vehicle is.
Common questions
How many recalls does the 2004 Chevrolet Cavalier have?
2 NHTSA recall campaigns as of Sep 16, 2026. Check your VIN with NHTSA to see whether one applies to your car.
What is the most common complaint about the 2004 Chevrolet Cavalier?
Electrical: 185 of 330 NHTSA complaints (56%) mention it.
What gas mileage does the 2004 Chevrolet Cavalier get?
EPA rates it 24–27 MPG combined.
How much does it cost to fuel a 2004 Chevrolet Cavalier?
EPA estimates $2,300–$2,600 a year in fuel costs, using EPA's assumptions.
Similar Vehicles
EPA-Rated Configurations (3)
| Configuration | Transmission | Cylinders | Displacement | Drivetrain | Fuel Type | Vehicle Class | City | Highway | Combined | Annual Fuel Cost | CO₂ |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Configuration 1 | Automatic 4-spd | 4 | 2.2L | Front-Wheel Drive | Regular | Compact Cars | 21 mpg (low) | 31 mpg | 25 mpg | $2,500 | 355 g/mi |
| Configuration 2 | Manual 5-spd | 4 | 2.2L | Front-Wheel Drive | Regular | Compact Cars | 23 mpg (high) | 33 mpg (high) | 27 mpg (high) | $2,300 (low) | 329 g/mi (low) |
| Configuration 3 | Automatic 4-spd | 4 | 2.2L | Front-Wheel Drive | Gasoline or natural gas | Subcompact Cars | 21 mpg (low) | 29 mpg (low) | 24 mpg (low) | $2,600 (high) | 370 g/mi (high) |
Complaints by Category
| Category | Complaints | Crash-Involved | Fire-Involved | Injuries | Deaths |
|---|---|---|---|---|---|
| Engine | 22 | 1 | 1 | 1 | 0 |
| Transmission & Drivetrain | 23 | 2 | 0 | 0 | 0 |
| Fuel System | 15 | 1 | 0 | 3 | 0 |
| Electrical | 185 | 2 | 5 | 2 | 1 |
| Brakes | 15 | 1 | 0 | 1 | 0 |
| Steering | 16 | 1 | 0 | 0 | 0 |
| Suspension, Wheels & Tires | 13 | 0 | 0 | 1 | 0 |
| Airbags & Restraints | 21 | 10 | 0 | 12 | 1 |
| Driver Assistance & Speed Control | 27 | 0 | 0 | 0 | 0 |
| Body, Seats & Latches | 22 | 2 | 1 | 5 | 0 |
| Visibility & Lighting | 33 | 1 | 0 | 0 | 0 |
| Other | 18 | 0 | 0 | 0 | 0 |
A complaint that names more than one category is counted in each, so the rows can add up to more than the total number of complaints.
Recalls (2)
STEERING · Campaign 08E063000 · Oct 20, 2008
Defect: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
Consequence: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
SEAT BELTS:REAR/OTHER · Campaign 04V300000 · Jun 29, 2004
Defect: CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.