Ford Expedition Recall: Headlights That Can Go Dark

Ford says a contaminated LED chip in the headlight assemblies can cut an Expedition's high beams, low beams, daytime running lights or parking lights.

The newest campaign on RideTruth's 2025 and 2026 Ford Expedition recall lists is NHTSA campaign 26V606000, filed September 22, 2026: the headlight assemblies may contain a contaminated LED chip that can cause a loss of daytime running lights, parking lights, high beams or low beams. Ford estimates 41,748 vehicles are potentially affected across the 2025 through 2027 Expedition and the 2026 F-250, F-350, F-450 and F-550 Super Duty. Dealers inspect and replace the headlight assemblies as necessary, free of charge, and Ford's owner letters are expected to be mailed October 26, 2026.

Key facts

  • NHTSA campaign 26V606000, filed September 22, 2026, covers headlight assemblies that Ford says may contain a contaminated LED chip.
  • Ford estimates the potential population at 41,748 vehicles, the 2025 through 2027 Expedition and 2026 F-250 through F-550 Super Duty combined; NHTSA's record does not split the count by model.
  • NHTSA's record says Ford's owner letters are expected October 26, 2026, the day it says affected VINs become searchable on NHTSA.gov.
  • RideTruth's recall list for the 2025 Ford Expedition holds 6 campaigns as of October 13, 2026, and 3 of the 36 complaints on that model year name Visibility & Lighting.
A gray-green 2025 Ford Expedition Tremor with a roof rack on a show-floor display, seen from the front right three-quarter angle, its right headlight and grille facing the camera.
Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

A contaminated LED chip is the reason Ford gives for recall 26V606000, filed September 22, 2026, on certain 2025 through 2027 Ford Expedition SUVs and 2026 F-250 through F-550 Super Duty trucks. Ford estimates 41,748 vehicles are potentially affected. In RideTruth's data, the 2025 and 2026 model-year pages already list the campaign as of October 13, 2026, and this post sets it against the Expedition's recall and complaint history.

Which lights can fail, and on which trucks?

Ford's report says the headlight assemblies may contain a contaminated LED chip. NHTSA's record lists four lights that can be lost: the daytime running lights, parking lights, high beams and low beams. It also says the vehicles fail to meet the federal standard for lamps and reflectors.

Item What NHTSA's record says
Campaign 26V606000, report received September 22, 2026
Vehicles Certain 2025 through 2027 Expedition; 2026 F-250, F-350, F-450 and F-550 Super Duty
Consequence A loss of exterior lighting can reduce visibility and raise the risk of a crash
Remedy Dealers inspect and replace the headlight assemblies as necessary, free of charge
Owner letters Expected to be mailed October 26, 2026
VIN search On NHTSA.gov beginning October 26, 2026
Potential population 41,748 vehicles (Ford's estimate, all models combined)

The 41,748 is Ford's estimate of vehicles potentially affected, and NHTSA's record repeats the same figure for every model line in the campaign. It does not say how many are Expedition and how many are Super Duty, so no Expedition-only count exists to quote. The record sets no park-it or park-outside advisory, and it does not mark the remedy as an over-the-air update.

The Super Duty trucks are in NHTSA's campaign but not in RideTruth's catalog, which lists the F-250 only for older model years. The model-year recall and complaint counts below are therefore Expedition counts only.

Six campaigns on the 2025 Expedition's list

Six campaigns, as of October 13, 2026. The 2025 model year carries more than the 2026, which lists two: 26V104000 and the headlight campaign.

Timeline of the six NHTSA recall campaigns on the 2025 Ford Expedition: 25V198000 on March 28, 2025, 25V439000 on June 27, 2025, 25V488000 on July 25, 2025, 25V823000 on December 1, 2025, 26V104000 on February 20, 2026 and 26V606000, the headlight campaign, on September 22, 2026.
Campaign Filed Component (NHTSA's label in RideTruth's data, re-cased)
25V198000 Mar 28, 2025 Engine and Engine Cooling: Engine: Oil/Lubrication
25V439000 Jun 27, 2025 Air Bags: Frontal
25V488000 Jul 25, 2025 Service Brakes, Hydraulic: Power Assist: Electric: Control Module: Software
25V823000 Dec 1, 2025 Service Brakes, Hydraulic: Power Assist: Electric: Control Module
26V104000 Feb 20, 2026 Exterior Lighting: Tail Lights
26V606000 Sep 22, 2026 Exterior Lighting: Headlights

One label deserves a second look. NHTSA's current API record for 26V104000 is about a towing problem. The trailer module may lose contact with the vehicle, and the record says that could mean no brake or turn signal lights on the trailer, or no trailer braking. It lists the component as Electrical System: Integrated Trailer Brake Control, not tail lights, and the fix as a software update by a dealer or over the air. The campaign spans several Ford lines; our F-150 post covers it from the pickup side.

How many complaints do Expedition owners file by model year?

Owners have filed 1,841 NHTSA complaints on the 2018 through 2027 Expedition combined, as of October 13, 2026. The 2019 model year has the most at 509; the 2025 has 36, the 2026 has 10 and the 2027 has 0.

Column chart of NHTSA complaints for the 2018 to 2027 Ford Expedition by model year: 375 in 2018, 509 in 2019, 420 in 2020, 237 in 2021, 112 in 2022, 65 in 2023, 77 in 2024, 36 in 2025, 10 in 2026 and 0 in 2027.

These bars are report totals. Ford's production for each year is not in the data, and a 2018 Expedition has had far longer than a 2026 to pick up a report, so a taller bar is not evidence of a higher failure rate.

Do any 2025 complaints name lighting?

3 of the 36 complaints on the 2025 Expedition fall under Visibility & Lighting, 8.3% of the total. That group is RideTruth's bucket for exterior lighting and for visibility items such as wipers, so it is wider than headlights. The count does not say whether any of the 3 describes a failed LED chip. Driver Assistance & Speed Control is the largest group at 11 complaints (30.6%), followed by Body, Seats & Latches at 8 (22.2%). Groups overlap, because a complaint is filed under every area its owner listed.

Thirty-six complaints is a small base for any of these shares.

Will a VIN lookup show this recall today?

A light gray-blue 2025 Ford Expedition Active parked beside a harbor, seen from the rear left three-quarter angle, its left side and tailgate facing the camera.
Photo: Mr.choppers, CC BY-SA 4.0, via Wikimedia Commons.

NHTSA's record says VINs for 26V606000 become searchable on NHTSA.gov beginning October 26, 2026, the same day it expects Ford's letters to be mailed. A lookup run before then may come back without this campaign even if your Expedition is in it. Your VIN sits on the driver-side corner of the dashboard, visible through the windshield, and on the driver door jamb sticker, and NHTSA's recall lookup takes it.

A clean lookup before October 26 therefore does not clear a 2025 to 2027 Expedition. With the Expedition saved in your garage, opening that page looks it up again for new NHTSA recall campaigns.

Data as of . Sources: NHTSA recall 26V606000 (campaign record, API), NHTSA recalls for the 2025 Ford Expedition (API), NHTSA recall 26V104000 (campaign record, API), NHTSA complaints data, NHTSA recalls (VIN lookup).

Common questions

Which Ford Expedition lights does recall 26V606000 involve?

Ford says the headlight assemblies may contain a contaminated LED chip, which can cause a loss of daytime running lights, parking lights, high beams or low beams. NHTSA lists it as campaign 26V606000, filed September 22, 2026. Dealers inspect and replace the assemblies as necessary, free of charge.

Which vehicles does recall 26V606000 cover?

Certain 2025 through 2027 Ford Expedition and 2026 F-250, F-350, F-450 and F-550 Super Duty vehicles. Ford estimates 41,748 vehicles are potentially affected in total, and NHTSA's record does not split that count by model.

When will Expedition owners get a letter about the headlight recall?

NHTSA's record says Ford's owner letters are expected to be mailed October 26, 2026, and that the affected VINs become searchable on NHTSA.gov beginning the same day.

How many recall campaigns does the 2025 Ford Expedition have?

6 on RideTruth's list as of October 13, 2026, from 25V198000, filed March 28, 2025, to 26V606000, filed September 22, 2026. The 2026 Expedition lists 2.

Do 2025 Expedition owners complain about lighting?

3 of the 36 NHTSA complaints on the 2025 Expedition as of October 13, 2026 name Visibility & Lighting, a group that also holds windshield and wiper complaints. The count does not say whether any of the 3 describes the LED chip defect.